Тойота РАВ4-Toyota RAV4
1. Car operation
2. Maintenance service
3. Engines
   Engine repair 3S-FE without its removal from the car
   Engine repair 1AZ-FE without its removal from the car
      The general data
      Specifications
      Installation of the piston of the first cylinder in the top dead point (ВМТ)
      Cover of a head of the block of cylinders
      System of change of phases timing (VVT — Variable Valve Timing)
      Drive chain газораспределительного the mechanism and an asterisk
      Camshafts and pushers of valves
      Inlet collector
      Final collector
      Head of the block of cylinders
      Pulley/gasitel of fluctuations
      Forward sealing ring of a cranked shaft
      The oil pallet
      The oil pump
      Flywheel / a drive plate
      Back sealing ring of a cranked shaft
      Support of the power unit
   Diagnostics and preparation of the engine for major repairs
4. Cooling and air-conditioning systems
5. Fuel system and system of release of the fulfilled gases
6. Ignition system
7. The monitoring system and decrease in toxicity of the fulfilled gases
8. Coupling
9. A transmission
10. A kardannyj shaft and shaft of a drive of driving wheels
11. Brake system
12. A suspension bracket
13. A steering and a running gear
14. A body
15. An electric equipment
Electric equipment schemes




Toyota RAV4>> Engines>> Engine repair 1AZ-FE without its removal from the car>> Drive chain газораспределительного the mechanism and an asterisk
Removal
Chain removal spend on the cold engine in a following order:
– Switch off ignition and disconnect a wire of "weight" from the storage battery;
– Remove a belt of a drive of hinged units;
– Remove the generator;
– Uncover heads of the block of cylinders;
– At presence remove block ABS;
– Tighten a lay brake and block back wheels an emphasis;
loosen the nuts of fastening of the right forward wheel. Lift a forward part of the car and establish on support. Remove the right forward wheel and грязезащитный a guard of an arch of the right forward wheel;
– Merge cooling liquid;
– Turn out bolts, remove and take aside the pump of the amplifier of a steering with the hoses connected to it. A soft wire fix the pump on a body;

Fig. 3.52. Label combination on гасителе fluctuations with sign ВМТ or 0 on a forward cover of a chain


– Establish the piston of the first cylinder in ВМТ in a compression step, thus the label on гасителе fluctuations should be combined with sign ВМТ or 0 on a forward cover of a chain (fig. 3.52 see), and labels on asterisks of camshafts should be combined with labels on covers of bearings of camshafts (fig. 3.55);

Fig. 3.55. Combination of labels on asterisks of camshafts with labels on covers of bearings of camshafts (on distributive the knot of a pulley / of a drive of system VVT is visible to a shaft of inlet valves)


– Remove from a cranked shaft a pulley / гаситель fluctuations, thus do not turn a cranked shaft. If has occurred проворачивание a cranked shaft, return it in position corresponding to installation of the piston of the first cylinder in ВМТ in a compression step;
– A jack, through wooden брусок established under the oil pallet, lift the engine so that its weight was perceived by a jack.
– Remove the left support of the engine;

Fig. 3.56. An arrangement of bolts of fastening of the mechanism of a tension of a chain


– Remove the mechanism of a tension of a chain (fig. 3.56) and the gauge of an angle of rotation of a cranked shaft from a forward cover of a chain. Turn out a bolt of fastening of a plait of wires of the gauge of an angle of rotation of a cranked shaft to a chain cover;
– Remove the oil pallet;
– Turn out bolts and remove the holder of a plait of wires from a chain cover;

Fig. 3.57. An arrangement of nuts of fastening натяжителя chains


– Turn out nuts (fig. 3.57) and remove натяжитель chains from the back party of a cover;

Fig. 3.58. An arrangement of the top bolts of fastening of a cover of a chain


Fig. 3.59. An arrangement of the bottom bolts of fastening of a cover of a chain


– Turn out bolts (fig. 3.58, 3.59) and mount separate, and uncover chains the block of cylinders. Note an arrangement of bolts as they have different length;
– Remove the gauge of an angle of rotation of a cranked shaft;

Fig. 3.60. Directing and натяжитель chains: 1 – шарнирный a bolt; 2 – натяжитель chains; 3 – bolts of fastening of a directing chain; 4 – motionless directing to a chain; 5 – bottom directing to a chain


– Turn out bolts 1,3 (fig. 3.60) and remove натяжитель 2 and bottom directing to a chain 5;
– Remove a chain from asterisks of camshafts and an asterisk together with a chain from a cranked shaft. If the chain is repeatedly established, a chalk, a marker or a paint note the forward party of a chain. If at installation the chain rotates in other party, in connection with available development of a chain, deterioration of elements of the mechanism timing will increase and the noise created by a chain will increase;
– Remove motionless directing to a chain 4;

Fig. 3.61. Use of keys for deduction of a camshaft from проворачивания and отворачивания a bolt of fastening of an asterisk


– Keeping a wrench, a camshaft from проворачивания for шестигранник, turn out a bolt of fastening and remove an asterisk from a camshaft (fig. 3.61).

       THE PREVENTION
On distributive to a shaft of inlet valves except an asterisk the knot of a pulley / of a drive of system of change of phases timing (VVT) is established. At removal of an asterisk of a camshaft of inlet valves, turn out only the central bolt of fastening of a pulley / of a drive of system of change of phases timing. Do not turn out 4 bolts of fastening of a pulley / of a drive of system of change of phases timing to an asterisk.

Check

Fig. 3.62. Distance measurement between chain links: Х = 122,6 mm for a drive chain газораспределительного the mechanism between 16 rollers or 8 links of a chain; Х = 52,4 mm for a chain of a drive of the oil pump between 8 rollers or 4 links of a chain


Visual survey check up a condition of details on absence of deterioration and damages. Check up chain links on absence of cracks, deterioration of rollers and lateral plates. Check up a condition of teeths of asterisks which should be symmetric. Pull a chain and measure distance between 8 links of a chain which should be equal 122,6 mm (fig. 3.62). Check on several sites of a chain. If the chain was extended, replace in the complete set a chain and asterisks.

Fig. 3.63. Measurement of diameter of an asterisk on chain rollers


Wrap up each asterisk a chain and measure diameter of an asterisk on chain rollers (fig. 3.63). If the received size exceeds the minimum diameter of a chain, replace in the complete set a chain and asterisks.

Fig. 3.64. Places of measurement of depth of dredging on directing to a chain: Х = no more than 1,0 mm


Fig. 3.95. Combination of colour labels on a chain with labels on asterisks


Check up directing chains on absence of excessive deterioration. Keep in mind that insignificant deterioration directing is a normal phenomenon. Depth of dredging on directing to a chain should be no more than 1,0 mm (fig. 3.64). In the presence of excessive deterioration check up a lubricant aperture of a directing chain on the forward party of the block of cylinders on absence of pollution and a contamination (fig. 3.95 see).
Installation
Installation make in a following order:
1) a scraper remove the rests of old hermetic with привалочных surfaces of a cover of a chain and a head and the block of cylinders;
2) be convinced that camshafts are turned by adjusting pins upwards, in position 12 ч, to an invention establish both asterisks, combining an aperture for a pin from an underside of an asterisk with a camshaft pin. Put on a carving of bolts of fastening of asterisks контровочный the structure interfering their self-unscrewing, and screw bolts by hand. Keeping a wrench, a camshaft from проворачивания for шестигранник, tighten a bolt of fastening of an asterisk the moment 54 Nm (fig. 3.61 see);
3) if necessary tighten camshafts in position at which labels on asterisks of camshafts will be combined with labels on covers of bearings of camshafts (see fig. 3.55);
4) if a cranked shaft turned from position ВМТ